HD Ramps Load Leveler Ramp System Heavy Duty: Your Solution for Effortless Loading

The Heavy Duty Ramps LLC Load Leveler System stands as a benchmark in the industry for modular and durable ramp solutions.

With a design that embraces versatility and a clear understanding of user requirements, it offers a ramp system that seamlessly addresses the diverse loading needs across various contexts.

Detailed specifications and usage guidelines are meticulously crafted to ensure optimal performance, fortifying the product's reputation for quality and reliability.

Tailoring to the unique demands of each situation, the engineering team takes pride in offering custom solutions backed by an impressive 5-year warranty.

The modular system is not just an innovation in loading technology but is also mindful of safety regulations, including the Prop 65 warning to safeguard consumers.

This ramp product demonstrates the company's commitment to excellence, guaranteeing satisfaction and ease of maintenance for those reliant on heavy-duty loading equipment.

Dual Functionality - Maximize Efficiency and Cost-Effectiveness

Hassle-Free Transformation from Incline to Dock Stabilizer

• Mechanism: A simple lever-action system allows for an effortless transition.
• Time-Saving: The switch can be performed quickly during logistics operations.
• Space-Saving: Eliminates the need for two separate pieces of equipment.

Advancing Your Business's Operational Capabilities

• Efficiency: Streamlining loading procedures contributes to overall productivity.
• Cost Reduction: Investment in one dual-purpose tool reduces expenses.
• Space Optimization: A smaller equipment footprint frees up valuable warehouse space.

Intellectual Property Considerations

• Innovative Design: Unique features may be patent-protected.
• Competitive Edge: Protecting inventions aids in maintaining market position.
• Legal Strategy: Ensuring proper patent filings protects against infringement.

Adjustable Ramp Solutions for Trailers

Multi-functional ramps serve as both vehicular access to flatbeds and as stabilizers when placed laterally for balanced hauling.

These ramps come in various widths and weight capacities to accommodate different trailer types and loads.

All models share an 8-foot length.

Each ramp connects securely via pin ends that require a Skid Seat attachment as well as stands.

When it comes to thickness, ramps designed for 20,000 and 32,000 lbs per axle measure 6 inches, while others maintain a thickness of 5 inches.

By adding stakes, these ramps can be converted into Load Levelers, enhancing their versatility on step deck trailers.

Three lumber clips are necessary when functioning as levelers for stable support.

They can also be suspended beneath the trailer for convenience, using an optional hanging apparatus.

These robust ramps ensure safe and efficient loading for tractors and other vehicles while accommodating trailers with varying ground clearances.

Versatile Support for Ramps

The product offers robust augmentation for dual 8-foot ramp sections. Features include:

• Height variability from 18 to 24 inches
• Compatibility with all Load Leveler ramps
• Optional trailer hangers for storage convenience
• Secure locking of ramps to stands with pins
• Includes base, upper section, pins, and keepers

Significance of Proper Staking and Securing

For maintaining stability and uniformity in loading operations, a pair of securement stakes in conjunction with a ramp serves as an effective leveler.

It is pivotal to employ a chain binder that accommodates chains up to 3/8" in diameter to fasten these stakes firmly into the trailer's stake pockets.

• Available Heights: Options span from 16" to 26", in 2" increments, to match various trailer drops.
• Height Calculation: Account for both ramp width and spacer height when selecting stakes.
• Measurements: Prior to selection, the stake pocket dimensions must be verified for compatibility.
• Inserts Flexibility: Stake inserts can be flipped to adjust for a 1" variance in trailer rub rail widths.

This information ensures the stakes chosen are appropriate for safe and efficient use.

Spacer Essentials

Spacers serve as critical components to bridge the shortfall when existing load levelers or ramp systems fall short in height for certain applications.

• Height Options: Offered in both 4-inch and 6-inch varieties.
• Utility: Ideal for scenarios where the trailer gap exceeds 20 inches, making lumber-only solutions impractical.
• Compatibility: Designed to function in conjunction with ramps and stakes.
• Specifications: Opt for spacers that are 6 inches wide for use with ramps capable of supporting a maximum of 20,000 pounds per axle; otherwise, a 5-inch width is standard.
• Additional Material: The employment of lumber is necessary both to safeguard the aluminum composition of the spacers and to fill any remaining discrepancies in space.

Aluminum Skid Seats

Aluminum skid seats are crafted for durability and come in a variety of sizes, including widths of 24", 36" (the most frequented), 48", and a substantial 97".

Users often weld them onto their trailers for optimal strength, although bolting is also an option.

To accommodate specific trailer designs, these skid seats can be modified to avoid stake pockets, ensuring a snug fit on either the upper or rear deck.

They offer flexibility in mounting on both single and double-deck trailers, depending on the model chosen.

Each skid seat is equipped with rods and the standard hitch pins for a secure attachment, highlighting the robust aluminum construction synonymous with high-strength yet lightweight aluminum ramps.

It's essential to select the skid seat brackets tailored for the exact deck you intend to outfit.

Steel Skid Seats

Steel skid seats, designed for stability and strength, are commonly found in several widths: 24", 36" (the prevalent choice), 48", and 97". They require welding for secure attachment to trailers and can be installed on either upper or lower decks.

Customers should select options compatible with their deck dimensions. Each unit includes connecting rods and standard hitch pins.

Stake Inserts

• Stake inserts are tailored for trailers and come in three distinct sizes.
• Designed to be reversible, they adapt to the occasional differences in trailer width between stake pockets.
• Trailers by Reinke or Manac may need special sized inserts due to smaller stake pockets; contact is advised for these models.
• Each set includes the necessary insert, pin, and keepers to ensure a secure fit.

Load Management Solutions

Heavy machinery often requires the aid of a Load Leveler to maintain balance and even distribution of weight across its platform.

These devices are specifically designed with a width of 102 inches and are tailored to serve non-ramp purposes.

• Capacity: This equipment boasts an impressive 20,000-pound total capacity.
• Point Load: It can sustain a point load of 8,000 pounds across a 12-inch width.
• Uniform Load: Across its full width, it handles an even load spread up to 20,000 pounds.

Height variants are available to accommodate diverse needs, with sizes ranging from 16 to 26 inches.

Each Load Leveler comes as a single unit, complete with stakes for secure upright positioning via stake pockets, adjustable by chain binders to ensure a snug fit.

Operators need to ascertain their trailer’s stake pocket specifications for accurate insert compatibility.

Moreover, an integral feature, lumber clips, facilitates the permanent attachment of dunnage, enhancing the leveler's functionality.

For added versatility, there is the option to incorporate Apitong wood as dunnage material.

This load leveling system plays a crucial role in sustaining heavy-duty ramps and ensuring the safety and integrity of the load, particularly when dealing with equipment that has the heaviest axle weight considerations.

Wood Fasteners

• Essential for securing ramps as load balancers
• Three needed per ramp
• Dimensions:
  • 6-inch width supports up to 20K per axle
  • 5-inch width suitable for standard ramps
• Purpose: Distribute weight evenly and shield aluminum ramps when placed on spacers

Ramp Hanger

• Mounts underneath trailers for ramp storage
• Types: Single or Double configuration
• Purchase: Sold in pairs (left & right)
• Space Requirement: Minimum of 99 inches
• Security: Equipped with Keepers and Pins
• Function: Facilitates lockable ramp support

Clamp-On Dual Ramp Carrier

This accessory ensures ramp storage underneath the trailer without needing to drill into the trailer's web.

It's particularly compatible with trailers having I-Beam deck beams, not suitable for trailers with round or squared tubes.

When selecting ramp carriers, options include both a single version and a dual configuration, with the latter often depicted for the right hand.

Ramp carriers should be ordered in pairs, including a left and a right component, to support the single or double ramp setup.

Adequate mounting space is essential, requiring at least 99 inches of unobstructed area.

Each set of ramp hangers comes with the necessary keepers and pins for secure attachment and reliable performance.

Clamp Attachment for Single Ramp Support

• Compatibility: Suited for I-Beam trailer decks only.
• Inclusivity: Set includes all required mounting accessories.
• Design Specificity: Not applicable for square or circular tube decks.

Stand Hanger Essentials

• Quantity: One per stand
• Components: Includes keepers and pins
• Location: Mounts below the trailer

Clamp-On Stand Hanger

• Each hanger secures a single stand under a trailer.
• One hanger required per stand.
• Includes Keepers, Pins, and mounting equipment.

Knee Support Enhancement for Hanger Installation

• Installing Double Ramp Hangers may require removing the existing knee brace from a trailer.
• A new brace provides adequate clearance for the Double Ramp Hangers.

Common Inquiries

Load Leveler Weight Capacity Limits

HD ramps load leveler systems are engineered to support significant weight for various heavy-duty applications. While specific weight limits can vary by model, it is not uncommon to find load levelers that can handle upwards of 20,000 to 40,000 pounds.

Boosting Step Deck Trailer Utility

Utilizing load leveler ramps with step deck trailers allows for improved versatility.

They enable these trailers to carry loads that would typically require a flatbed, by creating a level surface for cargo not constrained by height limits.

Ramps Construction Materials

Heavy-duty ramp systems are typically made using robust materials like:

• Steel: Renowned for its strength and durability.
• Aluminum: Chosen for its lightweight nature without compromising load-bearing abilities.

Load Leveler Height Adjustment Capabilities

Many HD ramps load leveler systems boast adjustability features permitting accommodation for varying truck bed heights.

This flexibility ensures a more universal application across different trucks and loading docks.

Safety Measures in Load Leveler Ramps

High-capacity load leveler ramp systems often include several safety elements, such as:

• Skid-resistant surfaces: For improved traction.
• Safety chains or straps: To secure the ramps to the trailers.
• Guardrails: As an added precaution to prevent accidental roll-offs.

Impact on Loading Efficiency

Incorporating a load leveler ramp system can substantially decrease the time it takes to load and unload heavy-duty cargo. The ramps provide a direct, stable pathway onto trailers. This streamlines the process and reduces the need for additional loading equipment.